ProductsNon Ferrous Alloys

Copper

Copper alloys are metal alloys that have copper as their principal component.

Highlights

Copper in its pure, unalloyed state is soft, provides high electrical and thermal conductivity and has excellent corrosion resistance. There are various grades of unalloyed copper, which differ in the amount of impurities they contain. Oxygen-free coppers are used specifically in applications requiring high conductivity and exceptional ductility.

Chemical Composition Of Copper
Material Normal Composition Nearest Relevant Composition Specification
  BS: 2870 ISO JIS
 Electrolytic Tough Pitch  H.C. Copper   Cu - 99.90% Min. 
 Pb - 0.005% Max
Bi - 0.001% Max
O2-0.060% Max
C 101 Cu ETP
1337
H 3100
C 1100
 Phosphorous Deoxidized  Copper(DONA)  Cu - 99.85% Min.
  P-0.013-0.050%
C106 Cu DHP
1337
H 3100
C 1220
COPPER 
 TYPICAL MECHANICAL PROPERTIES AS PER : B.S. : 2870
Material Temper Tensile Strength N/mm2 Elongation% on 50 mm G.L. Vickers Hardness
VPN
ISO JIS
 Electrolytic 
 Tough Pitch  H.C. Copper
'O'
M
1/2 H
H
210 Min
210 Min
240 Min
290 Min
35 Min
35 Min
10 Min 
-
55 Max
65 Max
70 to 95
90 Min
Cu ETP
ISO : 1337
H 3100
C 1100
 Phosphorous
 Deoxidized  Copper
'O'
M
1/2 H
H
210 Min
210 Min
240 Min
290 Min
35 Min
35 Min
10 Min 
-
55 Max
65 Max
70 to 95
90 Min
Cu DHP
ISO : 1337
H 3100
C 1220
'O'>b :  Annealed Condition.
1/2H>v:  Half Hard
H>b:  Hard
*    :  Electric Conductivity at 20 Deg. Cel. 100% IACS(For Cu ETP 'O'Temper)

BRASS

Brass is an alloy of copper and zinc; the proportions of zinc and copper can be varied to create a range of brasses with varying properties. Brasses set the standard by which the machinability of other materials is judged and do not become brittle at low temperatures like mild steel. Brass has excellent thermal conductivity and is a first choice for heat exchangers. Disinfection is a unique property of brass, as common pathogens die on its surface within hours, making it ideal for doorknobs and other devices commonly touched by human hands.Brasses are most commonly characterised by their free machining grades by which machining standards are set for all other metals.Brasses can also have high corrosion resistance and high tensile strength. Some Brasses are also suited to hot forging.

Brass Families

There are three main families of wrought alloy brasses:


SPECIFICATIONS TABLE OF BRASS
Material Description Standard Specifications Copper Cu% Lead Pb% Tin Sn% Lron Fe% Aluminium Al% Manganese Mn% Other Elements Zinc Zn% Nickle Ni%
FREE CUTTING BRASS TYPE | IS : 319/89 BSS : 249 EQUV. : BS 2874/86 CZ121Pb3 56 to 59 2.0 to 3.5 - 0.35 Max - - 0.7 Max Remn. -
FREE CUTTING BRASS TYPE || IS : 319/89
EQUV. : 85 2874/86 CZ124
60 to 63 2.5 to 3.7 - 0.35 Max - - 0.05 Max Remn. -
FREE CUTTING BRASS TYPE ||| IS : 319/89 BSS : 249 EQUV. : BS 2874/86 CZ124 60 to 63 0.5 to 1.5 - 0.20 Max - - 0.5 Max Remn. -
FORGING BRASS IS : 3488/80 BSS : 218 EQUV. : BS 2874/86 CZ122 CuZn42Pb2

56.5 to 60.5

 

0.6 to 2.0

-

0.30 Max

-

-

0.2 Max

Remn.

-

CuZn40b2 57 to 59 1.5 to 2.5 - 0.40 Max - - 0.7 Max Remn. -
SPECIAL HIGH TENSILE BRASS FOR VALVES GRADE I GENERAL

56.5 to 60.0

0.75 to 1.75

-

0.30 Max

-

0.4 to 1.1

0.75 Max Lnci. Fe

Remn.

-

GRADE II I.O.C. 56.5 to 60.0

1.0 to 1.5

- 0.30Max

- 0.2 to 0.5

0.7 0Max Lnci. Fe

Remn.

-
RIVETING BRASS RODS LEAD FREE BS : 2874/86 CZ109
EQUV. : IS 4170/67 CuZn40
59 to 62

 

-

- -

-

-

0.30 Max

Remn.

-

IS 4413/81 CuZn37
EQUV. : BS 2873/86 CZ108
62 to 65

0.30 Max

- 0.10 Max   - 0.60 Max

Remn.

-
HIGH TENSILE BRASS RODS BS : 2874/86 CZ114
EQUV. : BS 250

56.5 to 58.5

 

0.50 to 1.5

0.2 to 0.8

0.3 to 1.0

0.5 Max

0.5 to 2.0

0.5 Max

Remn.

-
BS : 2874/86 CZ115 EQUV.: BS 1001 56.0 to 58.5

0.50 to 1.5

0.62 to 1.1 0.25 to 1.2

0.2 Max

0.3 to 2.0

0.5 Max Remn.

-
HIGH TENSILE BRASS RODS-I IS : 320/80 56.0 to 60.5 0.20 to 1.5 0.2 to 1.0 0.2 to 1.25 0.2 Max 0.25 to 2.0 0.5 Max Remn. -
HIGH TENSILE BRASS RODS-II IS : 320/80 56.0 to 61.0 0.5 to 1.5 1.0 Max 0.2 to 1.5 0.3 to 2.0 0.5 to 2.0 0.5 Max Remn. -
RIVETING BRASS RODS LEADED IS : 2704/83
CuZn35Pb1
62.0 to 65.0

0.75 to 1.5

-

0.1 Max

-

-

 

0.5 Max

Remn.

-

 

IS : 2704/83
CuZn35

63.0 to 68.0 0.02 Max - 0.1 Max - - 0.3 Max Remn. -
NAVAL BRASS ROD GRADE-I IS : 291/77 GR.I
EQUV.: BS 2874 CZ112
61.0 to 64.0

0.20Max

1.0 to 1.5 0.1 Max

-

-

0.2 Max Remn. -
NAVAL BRASS ROD GRADE-II IS : 291/77 GR.II 59.0 to 62.0 0.5 to 1.0 0.5 to 1.0 -

-

- 0.2 Max Remn. -
NICKEL SLIVER ALLOY RODS BS : 2874/86 NS101 44.0 to 47.0 1.0 to 2.5 - 0.4 Max - 0.2 to 0.5 0.3 Max Remn. 9.0 to 11.0
COPPER ROD
FOR GENERAL ENGG PURPOSE
BS : 2874/86 CC 101 REMAINDER - - - - - 0.36 to 1.4 (chromium) - -

Bronzes

Bronze is an alloy of copper and usually tin as the main additive that is much harder and more brittle than brass. The term "bronze" is sometimes used interchangeably for different types of copper alloys, but the most common typically refers to a mix of about 90% copper and 10% tin in its "pure" form. Common additives to bronze include phosphorous to harden bronze and lead to make bronze more castable. It creates little friction and does not spark, making it ideal for metal on metal contact applications such as gears and for tools used in combustible environments.

Bronze Families

The wrought bronze alloy families are: